Van customization starts with capturing the real interior so parts fit the first time. In this step-by-step guide, we show how to scan a van and convert the data into precise, editable CAD directly inside SOLIDWORKS using the QUICKSURFACE Plug-in—an end-to-end van customization workflow from raw mesh to production-ready models. Whether you’re creating shelves, panels, or modular storage, this process keeps design decisions grounded in real geometry, helping you deliver van customization with fewer iterations and faster installs.

What you’ll learn

• Use the QUICKSURFACE Plug-in for SOLIDWORKS for a complete reverse-engineering workflow.
• Import and align 3D scan data into the world coordinate system.
• Rebuild accurate surfaces and solids with intuitive tools.
• Run deviation checks to verify precision before cutting material.

Why accuracy matters

Vehicle interiors are rarely perfectly uniform. Small twists, trims, and wear can throw off panel fit and shelf alignment. By rebuilding clean, parametric CAD from the scan, you reduce rework, avoid surprises on site, and deliver parts that install smoothly.

Workflow overview

1) Scan & import

Capture the interior with your preferred 3D scanner. Import the mesh directly into SOLIDWORKS via the QUICKSURFACE Plug-in so you can stay in one environment from start to finish.

2) Establish references & alignment

Create reference planes and axes that match the van’s floor and walls. Use feature-based or best-fit alignment to position the scan reliably for downstream sketches and features.

3) Work in SOLIDWORKS & QUICKSURFACE—Side by Side

Design directly on top of the scan using SOLIDWORKS sketch and feature tools—reference the mesh and fitted surfaces for precise profiles and fits. Seamlessly switch between SOLIDWORKS and QUICKSURFACE with a single click to extract references, fit surfaces, and continue modelling, keeping everything easy to edit.

4) Validate with deviation analysis

Compare your rebuilt CAD to the scan. Inspect hotspots, set tolerances, and probe local distances so manufacturing data matches reality.

5) Finalise for production

Add fixings, fillets, and manufacturing details. Export drawings, DXFs, or CAM-ready geometry—confident your parts will fit.

Who this helps

• Van conversion specialists and fit-out manufacturers
• Custom fabricators and installers
• Engineers and designers translating scan data into production CAD

Scan data courtesy: Marc-Antoine Hejnal – TRISKAN (3D Scan Specialist & SCANOLOGY Reseller, France)

Watch the workflow

Results you can expect

• Panels and shelves that fit on the first install
• Less trial-and-error and on-site trimming
• Faster turnaround from scan to production
• Clean, editable models for future iterations

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